Hexabromobenzene
Hazard to Others
Posts: 151
Registered: 27-4-2021
Member Is Offline
|
|
Electrochemical recovery lead from battery
From gel lead batteries after separation of plastic and separators 3 kg of electrode mass were extracted.
The process of electrochemical recovery was carried out in 2 stages, but you can do it in one stage.
First, the negative plates were put on a copper wire like beads and filled with a diluted solution of dirty potash from ash 20 g per liter (no photo).
The plates were placed on the bottom of a polypropylene container. The plate assembly was connected to the minus. One plate was connected to the plus.
For better contact, it was soldered to the copper wire
Electrolysis was carried out at a voltage of 5 volts. So it was at first 0.7A, quickly increased to 2 amperes in a couple of days and on the 5th day
was 5 amperes. At first, some amount of chlorine was released due to impurities in the potash. Then the release of chlorine stopped. During the
remaining time of electrolysis, some ozone was released.
After 2 days, the electrolyte became acidic. After 2 days, my contact to the anode collapsed
After that, the second stage began. Partially restored negative plates were placed in a layer in a 10-liter polypropylene container. Copper wire was
attached to 4 of them. A layer of whole positive plates was placed on top of the negative plate layer, and at the very top, a powder of resolved
positive plates. The result was a layered pie that was slightly compacted. The anode was made in the same way as in case 1 and a contact was soldered
to it, but it was insulated with varnish to protect against corrosion. The cathode pie was filled with electrolyte after electrolysis of the plates,
but diluted by 2 times to cover all the powder and space for the anode. (See photo)
A voltage of 5 volts was used for electrolysis. So it was 2 amperes at first, but after 3 days it grew to 4.3 and remained so until the end. On the
3rd day, hydrogen began to be released on the cathode, but the process continued for 6 days for complete conversion. The contact to the anode held up,
but the anode almost fell apart (see photo)
In theory, you need 50 ampere hours for 300 grams of lead sulfate
After electrolysis, the electrolyte was separated from the cathode, and the cathode mass was washed with water. You can see it before and after. A lot
of spongy lead was obtained, as well as some sulfuric acid. Spongy lead can be melted into an ingot with a flux and a reducing agent.
A destroyed anode can be restored in the same way. During electrolysis, a noticeable amount of ozone is released, especially at the end.
   
|
|
|
Sulaiman
International Hazard
Posts: 3779
Registered: 8-2-2015
Member Is Offline
|
|
very interesting
especially as I was just thinking about my own vrla processing waste
less than an hour ago, and saw this post.
I went in a totally different direction - and got lost 
I do not doubt that you have achieved what you described
but all I see is a bucket of toxic waste 
to others: please send your lead containing batteries for commercial recycling.
the waste generation is not worth it
unless it is like above for learning.
just my opinion
CAUTION : Hobby Chemist, not Professional or even Amateur
|
|
|
Hexabromobenzene
Hazard to Others
Posts: 151
Registered: 27-4-2021
Member Is Offline
|
|
There were 4 kg of powder not 3. Destroyed anode was recovered by same way. Sediments from the wash waters were also recovered with the anode.
Amount of sulfuric acid obtained in process recalculation for 100% was about 0.5 kg.
Next, the powder is planned to be melted into ingots.
[Edited on 10-1-2025 by Hexabromobenzene]
|
|
|
|
![[*]](images/xpblue/default_icon.gif){kind=icon}
