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Author: Subject: Reagents for the preparation of acid chlorides: pros and cons
S.C. Wack
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[*] posted on 26-6-2016 at 14:54


PS hexachloro p-xylene and SO2 gives terephthaloyl chloride and thionyl chloride according to US3411886...

Quote: Originally posted by MeshPL  
What concerns PCl3, which no one cares about, since it is "impossible" to produce from red phosphorus


I'm doubtful of anyone saying whatever can't be done, and here for this Thorpe claimed it was easy I've mentioned before in the relevant thread, also there's that part of Inorganic Syntheses (2, 145) that goes "Two hundred grams of dry red phosphorus is placed in the flask. Excess phosphorus must be present to inhibit the formation of phosphorus(V) chloride." They found a way and it's probably not the only one.

Quote: Originally posted by zed  
Well, one of you clever monkeys came up with this.....AcetylChloride from Acetonitrile, AceticAcid, and HCL gas.


Mr. Colson. Benzotrichloride and acetic acid gives a mixture of acetyl chloride and benzoyl chloride says US1965556.




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[*] posted on 26-6-2016 at 17:06


MeshPL,

you can sinthesize PCL5 easily from red phosphorous in chloroform suspension, bubbling into dry chlorine.

To make PCL3 you just need to reflux PCL5 with stoichmetric amount of red phosphorous at a dry and moisture free apparatus full of a inert gas, like nitrogen or helium.

See the recipe below:



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[*] posted on 28-6-2016 at 13:18


Quote:
Well, one of you clever monkeys came up with this.....AcetylChloride from Acetonitrile, AceticAcid, and HCL gas. Even made a video demo!


https://www.thieme-connect.com/products/ejournals/html/10.10...

EtOH (1 mmol) + TCCA (0.75 mmol) + NH3 (45 mmol) (aq) >> MeCN (aq)

It's not practical to make acetonitrile for solvent use -- you'd need a 45x molar excess of ammonia -- but it's fine if you're just gonna make acetyl chloride. Since it would appear that the formed acetamide is inert to the reaction conditions, you may be able to use other nitriles as well (if acetonitrile proves to be too hard to separate from aqueous ammonia...).

[Edited on 28-6-2016 by clearly_not_atara]
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[*] posted on 28-6-2016 at 16:16


(forgot my password, waiting for reset email)

There's also www.sciencemadness.org/talk/files.php?pid=69963&aid=1539 , which provides a way to oxidize alpha-amino acids to nitriles using TCCA and sodium hydroxide. The reaction conditions are mild, the excesses small, and the extractions are easy, and most notably this should provide a way to oxidize L-alanine (sold as a nutritional supplement) to acetonitrile. Although I haven't seen this particular substrate tested in any of the papers on this oxidation, the paper does show oxidation of aspartic acid to cyanoacetic acid in 99% yield. (OTC malonic acid maybe?) I don't see any reason for this to fail for alanine.
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[*] posted on 28-6-2016 at 17:09


Some of the guys are inundated with Acetonitrile. Seems it is used as solvent in certain analytical procedures. Can also be produced by the dehydration of Acetamide.

Still, the point is....Acid Chlorides are hard to come by. Acetonitrile, not so much.
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[*] posted on 6-7-2016 at 01:34


I think I may go for the thionyl chloride route, since I'll be traveling to a location where I can use every dangerous reagent there is (rich guy with a home lab, fume hood, the works). So the idea is that I'll buy a bucket of TCCA tablets, drip HCL on them, gas elemental sulfur until it stops absorbing chlorine and changes color, then set that aside. Next, get a flask full of sodium bisulfate, and heat it until steam stops coming off and it starts to melt, around 400C. Then send the tube into the sulfur dichloride from earlier, with appropriate suck-back prevention set up, and gradually heat the sodium pyrosulfate to decomposition (460C or so). Run that through my distillation apparatus just to cool it down and measure its temperature (SO3 has a boiling point of 46C) then bubble that through SCl2.

A few questions: do SO2, S2Cl2, or Cl2 interfere with the last step of the reaction? According to the wiki page , there are reactions that use chlorine, consume SO2, and generate thionyl chloride, so it would seem to be beneficial to continue bubbling Cl2 into the mixture after the SO3 bubbling started, no? Would Cl2 have decent solubility in this mixture? Would there be much chance of contamination with SO2Cl2? Supposedly that needs a catalyst to form, but carbon will do, and SO3 will turn quite a lot of things into carbon. In any case, I'll have to fractionally distill the end product. Hopefully the fact that their boiling points are only 5K different won't be a problem. In any case, sulfuryl chloride can apparently turn alcohols into alkyl chlorides among other things, so I wouldn't be disappointed if any came over.

I did find this excerpt from a book on World War I, about diphosgene:

https://books.google.com/booksid=u2U7AwAAQBAJ&lpg=PT166&...

Supposedly they used it to fill shells, because then they didn't have to refrigerate the factories where it was produced. The heat from the shells exploding would release the phosgene. Anyway, chlorination of methyl formate was the dominant process used by the Germans in 1917, so it can't be that disaster-prone, right? The fact that you don't have actual phosgene gas at any point is quite attractive.
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[*] posted on 6-7-2016 at 07:30


Quote: Originally posted by Melgar  


I did find this excerpt from a book on World War I, about diphosgene:

https://books.google.com/booksid=u2U7AwAAQBAJ&lpg=PT166&...

Supposedly they used it to fill shells, because then they didn't have to refrigerate the factories where it was produced. The heat from the shells exploding would release the phosgene. Anyway, chlorination of methyl formate was the dominant process used by the Germans in 1917, so it can't be that disaster-prone, right? The fact that you don't have actual phosgene gas at any point is quite attractive.


Although diphosgene is a liquid at RT, with a boiling point at 128 C, unlike phosgene which is a gas at RT, it is NOT SIGNIFICANTLY SAFER THAN PHOSGENE!!!!!!

Its volatility at RT is 111000 mg/m^3, which is so high it might as well be phosgene. The CUMULATIVE lethal exposure is 3200 mg-min/m^3 so exposure to a concentration of only 0.15% of its saturation limit in air will sentence you to death in 20 minutes (no treatment exists). And remember you can accumulate a lethal exposure over the course of a week, in little bits.

It was not the heat from shells that caused the diphosgene to evaporate, it was simply the fact that the explosion disperses it as an aerosol. Ordinary evaporation turns it into a vapor in seconds.

You have to go to triphosgene to get any significant safety improvement. This form is both actually less toxic that the other two (about 1/6 as toxic as phosgene) and has a volatility of only 2400 mg/m^3.

[Edited on 6-7-2016 by careysub]
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[*] posted on 6-7-2016 at 12:04


Quote: Originally posted by careysub  
Quote: Originally posted by Melgar  


I did find this excerpt from a book on World War I, about diphosgene:

https://books.google.com/booksid=u2U7AwAAQBAJ&lpg=PT166&...

Supposedly they used it to fill shells, because then they didn't have to refrigerate the factories where it was produced. The heat from the shells exploding would release the phosgene. Anyway, chlorination of methyl formate was the dominant process used by the Germans in 1917, so it can't be that disaster-prone, right? The fact that you don't have actual phosgene gas at any point is quite attractive.


Although diphosgene is a liquid at RT, with a boiling point at 128 C, unlike phosgene which is a gas at RT, it is NOT SIGNIFICANTLY SAFER THAN PHOSGENE!!!!!!

Its volatility at RT is 111000 mg/m^3, which is so high it might as well be phosgene. The CUMULATIVE lethal exposure is 3200 mg-min/m^3 so exposure to a concentration of only 0.15% of its saturation limit in air will sentence you to death in 20 minutes (no treatment exists). And remember you can accumulate a lethal exposure over the course of a week, in little bits.

It was not the heat from shells that caused the diphosgene to evaporate, it was simply the fact that the explosion disperses it as an aerosol. Ordinary evaporation turns it into a vapor in seconds.

You have to go to triphosgene to get any significant safety improvement. This form is both actually less toxic that the other two (about 1/6 as toxic as phosgene) and has a volatility of only 2400 mg/m^3.

[Edited on 6-7-2016 by careysub]

Oh, I wouldn't touch the stuff without a fume hood, and containers of 28% NH4OH sitting out until the room reeked of ammonia. I'd be able to see the vapors before any of it could get near my airways, not to mention the fact that it'd be neutralized. And of course, it'd all be set up for use in a closed system. Also, any reaction vessels would be flushed then rinsed with ammonia, and basically I'd always have ammonia handy to quench anything that started to look bad.

Some people hate the smell of ammonia, but to me, it smells like (relative) safety. It's nice being able to see halogenated nasty shit and acid vapors before I can smell it.

Regardless, I'd probably only try making it once, and dump anything leftover into (you guessed it!) ammonia once I'm done with whatever synthesis I'd attempt to use it for.

[Edited on 7/6/16 by Melgar]
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[*] posted on 6-7-2016 at 14:10


Triphosgene can be made by chlorinating dimethyl carbonate (available from Elemental Scientific LLC) with a UV lamp.

That might be safer.

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[*] posted on 18-7-2016 at 22:35


Volatile acyl chlorides can be made by distilling a mixture of benzoyl chloride and a given acid. This is my favorite way to make propionyl chloride.

Paraphrasing the experimental procedure - Set up for simple distillation (with moisture protection) a mixture of 2 moles benzoyl chloride for every 1 mole of propionic acid. Aggressively heat (high heat setting) the mixture and a distillate will come over at the b.p. of propionyl chloride. Stop distilling when the head temperature drops. The article recommends then re-distilling the distillate but I don't bother anymore after having tried that once. Rather than using a drying tube on the vac intake of the distillation setup, I prefer to run a hose into an IPA solution that I have stirring. This is because HCl-gassed IPA is a favorite crystallization tool of mine (dissolve freebase in toluene and then add HCl/IPA). The only drawback of the HCl gassing route is that you'll need to keep an eye on it toward the end of the distillation in order to prevent the eventual suckback which would ruin your distillate product.

J. Am. Chem. Soc., 1938, 60 (6), pp 1325–1328

[Edited on 19-7-2016 by Dope Amine]
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[*] posted on 19-7-2016 at 14:09


That method works, but the issue is obtaining benzoyl chloride. It can be made by the partial hydrolysis of benzotrichloride, which in turn can be made by free radical chlorination of toluene, but the benzotrichloride intermediate is extremely lachrymatory and toxic. Even worse, producing the benzotrichloride must be done by free radical chlorination with a radical initiator (UV light works well), and thefore the synthesis must not be done very carefully-- free radical reactions can run out of control very quickly.

Despite this, this seems like an otherwise good way to make volatile acid chlorides. I'm pretty sure that benzotrichloride itself can be used to form acid chlorides equivalently, which will increase efficiency.

Now, the question is: how do we make nonvolatile acid chlorides?
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[*] posted on 20-7-2016 at 11:28


I assume the acetonitrile method generalizes to arbitrary nitriles:

RCN + HCl >> RC(NH)Cl

RC(NH)Cl + R'COOH >> RC(NH)OC(O)R'

"" + R'COOH >> RCONH2 + (R'CO)2O

(R'CO)2O + HCl >> R'COCl + R'COOH

So benzonitrile + HCl might work for acyl chlorides which are more volatile than benzonitrile.
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[*] posted on 20-7-2016 at 13:46


That would work (I believe benzonitrile itself can be made from benzoic acid, urea, and sulfamic acid as a dehydrator), but the issue is obtaining nonvolatile acid chlorides is still off-limits for this procedure, unless a way to separate the acid chloride from the benzamide byproduct is found. Maybe a solvent in which acid chlorides are soluble, but amides are not?
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[*] posted on 20-7-2016 at 14:56


Now, I don't know exactly what any of you want acid chlorides for, but have you thought about making acid bromides instead? They react in the same way as acid chlorides in many reactions, and are easier to prepare in a home lab. I would assume that the main reason that acid chlorides are used more frequently in industrial and commercial labs is because on the commercial scale they are easier and less expensive to prepare.

While PCl3 is very difficult to prepare in the home lab, PBr3 is actually quite easy if you already have bromine on hand. I put up a video showing the simple synthesis of it a couple days ago: Synthesis of Phosphorus Tribromide

I'm planning to make either acetyl bromide or benzoyl bromide using the PBr3 soon.




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[*] posted on 20-7-2016 at 15:47


Quote: Originally posted by Cryolite.  
That method works, but the issue is obtaining benzoyl chloride. It can be made by the partial hydrolysis of benzotrichloride, which in turn can be made by free radical chlorination of toluene, but the benzotrichloride intermediate is extremely lachrymatory and toxic. Even worse, producing the benzotrichloride must be done by free radical chlorination with a radical initiator (UV light works well), and thefore the synthesis must not be done very carefully-- free radical reactions can run out of control very quickly.


I've done that reaction, and it can be done with visible light and a catalytic amount of bromine, which can be added in the form of a bromide salt, and forms bromine monochloride in situ. This allows for lower temperatures and much more even penetration of the light, rather than having it all get absorbed in the first few millimeters. Thermal runaways are virtually impossible, as long as the vessel stays lit.

Quote:
Despite this, this seems like an otherwise good way to make volatile acid chlorides. I'm pretty sure that benzotrichloride itself can be used to form acid chlorides equivalently, which will increase efficiency.

Can't benzotrichloride generate two equivalents of acid chloride? That would make sense, since mixing one mole of benzotrichloride with one mole of benzoic acid results in two moles (more or less) of benzoyl chloride. Since water will hydrolyze benzotrichloride to benzoic acid, then even if benzotrichloride is totally nonreactive to anything but benzoic acid and water, it would generate two equivalents of acid chloride. The only thing you'd have to worry about is side reactions.

Quote:
That would work (I believe benzonitrile itself can be made from benzoic acid, urea, and sulfamic acid as a dehydrator), but the issue is obtaining nonvolatile acid chlorides is still off-limits for this procedure, unless a way to separate the acid chloride from the benzamide byproduct is found. Maybe a solvent in which acid chlorides are soluble, but amides are not?

In that case, it's probably worth the effort to just make thionyl chloride instead. Either phosphorus pentoxide (order from Firefox Pyrotechnics in the US, make phosphorus halides outside the US) added to sulfuric acid, or heating sodium bisulfate to 460C can generate the SO3, chlorine reacting with elemental sulfur can generate sulfur dichoride and disulfur dichloride, both of which react with SO3 to generate thionyl chloride.

Quote:
Now, I don't know exactly what any of you want acid chlorides for, but have you thought about making acid bromides instead? They react in the same way as acid chlorides in many reactions, and are easier to prepare in a home lab. I would assume that the main reason that acid chlorides are used more frequently in industrial and commercial labs is because on the commercial scale they are easier and less expensive to prepare.

What magical land is this where people speak with American accents and have easy access to red phosphorus? I assumed you must be South African or something until I watched the video.

[Edited on 7/21/16 by Melgar]
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[*] posted on 20-7-2016 at 16:14


Nice.

Though..... some of the guys at home, have real problems obtaining red-phosphorus.

Well, any kind of elemental phosphorus...actually.

A useful chlorinating agent, can be synthesized via P2O5, when available.




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[*] posted on 21-7-2016 at 13:17


Quote:
I've done that reaction, and it can be done with visible light and a catalytic amount of bromine, which can be added in the form of a bromide salt, and forms bromine monochloride in situ. This allows for lower temperatures and much more even penetration of the light, rather than having it all get absorbed in the first few millimeters. Thermal runaways are virtually impossible, as long as the vessel stays lit.


I remember reading that thread-- thanks for the reminder. From what I remember, the evidence Nicodem provided suggested that a very pure benzyl chloride product was obtained via Br-catalyzed TCCA chlorination was obtained, but no higher-chlorinated products were obtained. I guess this was due to the massive excess of toluene used. It might be worth a shot-- I'll try it out if I'm at all free during the weekend.

Quote:
Can't benzotrichloride generate two equivalents of acid chloride? That would make sense, since mixing one mole of benzotrichloride with one mole of benzoic acid results in two moles (more or less) of benzoyl chloride. Since water will hydrolyze benzotrichloride to benzoic acid, then even if benzotrichloride is totally nonreactive to anything but benzoic acid and water, it would generate two equivalents of acid chloride. The only thing you'd have to worry about is side reactions.


That was what I meant: using benzotrichloride directly as the chlorinator instead of quenching with water to benzoyl chloride. This gives you twice the overall chlorinating power, improving efficiency. However, going by the intermediacy of benzoyl chloride by reaction with benzoic acid seems like a good idea, as it is a lot nicer to handle and store than the BzCl-on-steroids benzotrichloride.

Quote:
In that case, it's probably worth the effort to just make thionyl chloride instead. Either phosphorus pentoxide (order from Firefox Pyrotechnics in the US, make phosphorus halides outside the US) added to sulfuric acid, or heating sodium bisulfate to 460C can generate the SO3, chlorine reacting with elemental sulfur can generate sulfur dichoride and disulfur dichloride, both of which react with SO3 to generate thionyl chloride.


I am well aware of this route, but unfortunately I am slightly terrified of SO3, and so producing thionyl chloride in this way is not for me :(


[Edited on 21-7-2016 by Cryolite.]
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[*] posted on 21-7-2016 at 13:40


Quote: Originally posted by zts16  
Now, I don't know exactly what any of you want acid chlorides for, but have you thought about making acid bromides instead? They react in the same way as acid chlorides in many reactions, and are easier to prepare in a home lab. I would assume that the main reason that acid chlorides are used more frequently in industrial and commercial labs is because on the commercial scale they are easier and less expensive to prepare.

While PCl3 is very difficult to prepare in the home lab, PBr3 is actually quite easy if you already have bromine on hand. I put up a video showing the simple synthesis of it a couple days ago: Synthesis of Phosphorus Tribromide

I'm planning to make either acetyl bromide or benzoyl bromide using the PBr3 soon.


PBr3 is awesome. It is perhaps the reagent of choice when available. There are, however, two important considerations:

* byproduct. PBr3 hydrolyses to phosphorus acid. While harmless at ordinary temperatures, it disproportionates upon boiling to release phosphine gas, which is highly toxic, and pyrophoric in high concentrations. Reaction mixtures containing spent PBr3 should never be distilled at atmospheric pressure. This is particularly important since the acyl bromides produced are not usually very volatile.

* raw materials. Phosphorus is illegal.

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[*] posted on 22-7-2016 at 20:29


Quote: Originally posted by Cryolite.  
I remember reading that thread-- thanks for the reminder. From what I remember, the evidence Nicodem provided suggested that a very pure benzyl chloride product was obtained via Br-catalyzed TCCA chlorination was obtained, but no higher-chlorinated products were obtained. I guess this was due to the massive excess of toluene used. It might be worth a shot-- I'll try it out if I'm at all free during the weekend.

I think it also had to do with the fact that the reaction was taking place throughout the whole vessel, rather than just in the edges. This would tend to make the reaction products more homogeneous.

Incidentally, here is the link to the thread we're talking about, for anyone interested:

http://www.sciencemadness.org/talk/viewthread.php?tid=14063

When I was researching this reaction to see if anyone else had discovered it first, the only reference I found to the use of bromine in the chlorination of toluene was in Ullman's Encyclopedia of Industrial Chemistry, in the benzotrichloride section, where it mentions that addition of bromine would assist in the completion of the reaction. For everyone complaining about how difficult it is to fully chlorinate the toluene alpha methyl, this could potentially make things a lot easier.

Quote:
That was what I meant: using benzotrichloride directly as the chlorinator instead of quenching with water to benzoyl chloride. This gives you twice the overall chlorinating power, improving efficiency. However, going by the intermediacy of benzoyl chloride by reaction with benzoic acid seems like a good idea, as it is a lot nicer to handle and store than the BzCl-on-steroids benzotrichloride.

Good to know that about benzotrichloride. I don't have experience with either of them, so I'm glad to know ahead of time which one of them is least pleasant to work with.

[Edited on 7/23/16 by Melgar]
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[*] posted on 22-7-2016 at 20:53


Quote: Originally posted by clearly_not_atara  
* raw materials. Phosphorus is illegal.
Well, if I'm to assume you're in the US, it's not illegal, it's just that the sale of it within the country is regulated to the point of it being unavailable.



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[*] posted on 26-7-2016 at 03:50


Quote: Originally posted by Cryolite.  
That would work (I believe benzonitrile itself can be made from benzoic acid, urea, and sulfamic acid as a dehydrator), but the issue is obtaining nonvolatile acid chlorides is still off-limits for this procedure, unless a way to separate the acid chloride from the benzamide byproduct is found. Maybe a solvent in which acid chlorides are soluble, but amides are not?

I'm hearing references that phosphorus oxychloride can be prepared fairly easily by heating P2O5 in the presence of a large excess of sodium chloride. That's essentially the acid chloride of phosphoric acid, correct? If so, that would be ideal for anyone who could get ahold of P2O5, which is perfectly legal to buy and sell in the US.
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[*] posted on 26-7-2016 at 12:38


That prep is actually in len1's book-- intimately mix dry table salt and phosphorus pentoxide and dry distill at 300+ C. There is etching of the glass, but without water present it is minor. However, I was under the impression that most acid chlorides cannot be directly made from phosphoryl chloride. After all, the use of phosphorus pentachloride stops at the oxychloride stage on most substrates.

If you are proposing the use of phosphoryl chloride as a solvent, it would work to dissolve acid chlorides, but just like phosphorus pentoxide it reacts with amides, forming nitriles. However, this does proceed through the imidoyl chloride stage, just like the use of HCl on nitriles. Maybe in an excess of the carboxylic acid with a catalytic amount of the amide and a stream of dry HCl gas, phosphoryl chloride could be used to make acid chlorides. Hmmm...

[Edited on 26-7-2016 by Cryolite.]
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[*] posted on 26-7-2016 at 17:07


The preparation of benzonitrile is much easier than the preparation of phosphorus pentoxide or sulfur trioxide (which in terms of handling alone is already one of the more treacherous things anyone will attempt) since benzonitrile can be had with benzaldehyde + ammonia + TCCA according to the paper previously posted. This should be particularly high-yielding since benzaldehyde is particularly good at forming imines. Anisaldehyde and piperonal will also generate usable nitriles, AFAICT.

EDIT: one interesting possibility is to use m-chlorobenzaldehyde to make m-chlorobenzonitrile and m-chlorobenzoic acid and ultimately mCPBA.

[Edited on 27-7-2016 by clearly_not_atara]
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[*] posted on 12-2-2017 at 09:34


Clearly,

the link you've posted before goes to nowhere.

I think the paper you're talking about is the one i attached below.:P

Attachment: alcohols, aldehydes, amines and benzyl halides to nitriles with TCCA + NH4OH.pdf (115kB)
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[*] posted on 18-2-2017 at 22:29


^Thanks for catching that. Sometimes links stop working, especially when I find the paper on an academic blog or something and they realize it's being downloaded

Maybe the nitrile route could extend to oxalyl chloride? I suppose the necessary assumption is that oxalyl chloride won't react with benzamide:

2PhCN + (CO2H)2 + 2 HCl >> PhCONH2 + (COCl)2

Oxalyl chloride is a pretty versatile substance IIRC and not easy to make other ways

[Edited on 19-2-2017 by clearly_not_atara]
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