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Author: Subject: Waste oil burning
Contrabasso
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[*] posted on 27-2-2010 at 02:05
Waste oil burning


Looking for wisdom about waste oil burning, I have a source of oil and I'd like to turn it into heat and hot water for the house. BUT it seems that cleanly burning waste oil isn't perfectly simple.

I've studied backyard metal casting, and the Mother Earth designs but they both come very short of an automatic burner for waste oil that will work on demand from a thermostat signal.

Does anyone have info or links to share please. Can I turn it into electricity too?
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watson.fawkes
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[*] posted on 27-2-2010 at 06:17


Quote: Originally posted by Contrabasso  
Looking for wisdom about waste oil burning, I have a source of oil and I'd like to turn it into heat and hot water for the house.
The key for a clean burn is good atomization. If your waste source is fairly clean of particulate contamination, you can use a nozzle standard residential oil burner. If it's not, you can use a Babington-style atomizer, which uses a surface of positive local curvature to spread out oil with its own surface tension and then atomize it from an orifice. A Babington does force the fuel through any small spaces, so it can burn pretty much anything within a certain viscosity range.

Auto-starting is a whole different kettle of fish. The side of the fire triangle that's missing at the beginning is heat. Standard oil burners use a spark gap. Babington can use that, but because they use an aspirator gas, they can be started up by igniting propane. In any case, reliability is not immediate and takes some fiddling. And you'll want a burn chamber thermocouple so that you're not pumping fuel into an unlit chamber.
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Contrabasso
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[*] posted on 27-2-2010 at 06:30


For full auto function I may consider a propane gas valve to light a propane flame into which I then fire atomised oil. The gas valve can come ready certified!
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Mr. Wizard
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[*] posted on 27-2-2010 at 07:38


By 'waste oil' are you talking about used cooking oil, used motor oil, or contaminated truck fuel?
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Contrabasso
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[*] posted on 27-2-2010 at 08:23


I have a good source of waste truck engine oil, possibly some WVO also but primarily the dirty black stuff from engine sumps!
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Mr. Wizard
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[*] posted on 27-2-2010 at 10:01


Used motor oil. I've often thought about using it myself. I don't live in very cold climate, so it's on the back burner, to use a bad pun. I did make a shop warming stove once that used motor oil, a simple cast iron pot on a bed of sand, inside a barrel. I didn't have access to the Mother Earth or similar stoves then, and I found it was difficult to control the stove. Once the fire went out, resulting in a big oily mess, and at other times the fire would lag behind fuel flow, and then surge suddenly with scary huffing and puffing of flames out of the air intakes. It almost always generated black smoke and a lingering disgusting burned oil smell. When it worked it heated very well, with bright red heat showing through the metal.

Your idea of a propane pilot light sounds good. One of the main problems with used motor oil is it's relative lack of volatility and need for heat to burn completely. I'm sure you know this, but I mention it for other readers. I would also suggest a fail in the off position for any oil flow or feed mechanism.

Please keep us informed of your work and ideas.
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Contrabasso
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[*] posted on 27-2-2010 at 10:20


I've seen the Babington atomiser illustrated with a propane feed at tank pressure which will light easily when mixed with a little air. There was a calculation of the propane consumption and heat and it was less than 1% of the oil consumption and heat output.

Now the idea of feeding a small propane jet into a big boiler and using it to atomise and ignite waste oil seems interesting.
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leu
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[*] posted on 27-2-2010 at 10:38


There is a lot of information on the internet on the subject:

http://www.journeytoforever.org/biofuel_library/ethanol_moth...

locally it's done by slowly dripping the used engine oil into a wood burning stove :cool:




Chemistry is our Covalent Bond
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Contrabasso
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[*] posted on 27-2-2010 at 13:43


The trouble with several older bodges is that they work but need watching all the time, which is fine in a workshop, garage or shed. BUT in a kitchen boiler as a built in unit some automation is necessary! The target is to have a unit that will burn the worst available oil AND be fully automatic! Yes this is to feed hot water and radiators in a house and respond to thermostats calling for heat.
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