From: Anonymous
To: (my e-mail address)
Subject: hydrazine sulfate OTC optimized synthesis
The key to OTC adaptation of many described industrial reactions is to not look at the concentrations of various solutions being put into a reaction
mixture as necessarily being critical, but rather to evaluate the total water present in the reaction zone described, and then reverse engineer the
reagents you will use adaptively to obtain the closest approximation to the same described reaction zone conditions using OTC materials.
For example, If you start with 10 per cent pool hypochlorite, and first get it freezing cold, then you can add your solid NaOH to the hypochlorite
with stirring, in two separate additions with a rechilling of the basified hypochlorite after the additions. If the urea is dissolved in a minimum
amount of hot water, and the gelatine added to the hot urea solution, it will require some periodic shaking in a sealed container, but the gelatine
will dissolve. It requires way less gelatine than the patent describes anyway. By applying the strategy I described, the reaction zone conditions of
the patent can be very closely matched by use of OTC materials. Everything gets mixed together in the reaction anyway right?
There is no problem using OTC materials if you compensate the approach and adjust for total water, and keep to the molar proportions. I could write
up the details for Hydrazine Sulfate OTC optimized quick and easy. The reaction is a bit complicated by foaming at a point, so a lot of empty space in
the reaction vessel is required, as headroom for preventing overflows. This constraint places the yield limit to about 140 grams of hydrazine sulfate
for a "pickle jar" sized reaction vessel. Actually I do the reaction in a 4 liter erlenmeyer equipped with a 4 liter foam overflow return
reservoir. A 6 liter flat bottomed florence flask would be better. The oxidation of urea proceeds just fine in the cold and I prechill the basified
hypochlorite to 10 below 0 degrees centigrade. Get it stirring with a large stirbar, and pour the warm urea/gelatine solution into the vortex of the
mixture. I let the reaction proceed on its own gentle exotherm for about 1 and one half hours, and through to a point of 75 per cent subsiding of
foaming, before applying any supplemental heating to finish the oxidation. The foaming can get wild when the heat is applied if the reaction has not
proceeded far enough towards completion before the heating is applied. This synthesis goes through some interesting color changes which help to track
the progress of the reaction towards completion.
About two minutes after pouring in the warm urea/gelatine solution the mixture changes from light yellowish green to white and the mixture foams to
double its volume. After ten minutes the stiff foam begins to break free under the influence of the stirbar and slowly subsides while becoming more
mobile and stirrable. After one hour the foam has subsided to about two thirds its initial highpoint. A slight orange color is noted. The foam
continues to fall and then heat is applied very gradually, because just a small heating will kick the reaction back into a vigorous foaming, and this
is when the overflow may occur. The idea is to just nudge the reaction rate a bit, and then let it proceed to run on its own energy again. The orange
color will become very pronounced and darker at this stage of the reaction, as the foaming subsides nearly completely. At this point it is safe to
increase the temperature rapidly up about 85 or 90 degrees centigrade to drive the reaction to completion. At the endpoint of the reaction the dark
orange color will dissipate almost completely, and the solution color will suddenly fade to a very pale slight yellow tint, almost clear. When you see
that color change, the reaction is complete. Peak the temperature, and then discontinue heating. Immediately remove the flask to a cool water bath.
Hydrazine Sulfate OTC optimized, Experimental:
1500 ml of 10 per cent sodium hypochlorite is placed into a 2 liter glass jar, lightly sealed with a lid, and placed into the freezer overnight to
chill to 15 below 0 degrees centigrade. Into the prechilled 1500 ml of "liquid pool chlorinator" is dropped a stirbar and while stirring,
194 grams of fine prilled NaOH is added into the vortex at a rate as fast as it will dissolve and not accumulate on the bottom. Because of the
exotherm, the addition must be done in two portions in order to prevent excessive warming and thermal decomposition of the hypochlorite. The first
portion of the NaOH should be about 110 grams, and then the solution should be rechilled in the freezer to about 0 degrees centigrade before adding in
the same manner the remaining 84 grams of NaOH. The basified hypochlorite is then returned to the freezer for keeping, and to rechill to 15 below 0
degrees centigrade for its use later in the hydrazine synthesis.
In a separate half liter jar having a lid, 132 grams of urea is dissolved in 70 ml of hot distilled water.
In yet another half liter jar having a lid, 1.8 (one and eight tenths gram) grams of gelatine is dissolved in 70 ml of hot distilled water.
Shaking of these containers will facilitate the solution, and supplemental warming of the containers in a hot water bath will also be required. After
these warm solutions are prepared, and all solids are dissolved, the two solutions are combined just before use, and the combined solutions are kept
standing in a bowl of warm water to mainatain everything in solution and prevent the mixture from congealing, which will occur if the mixture is
allowed to cool.
A 4 liter Erlenmeyer flask is placed upon a stirrer hotplate and a three inch stirbar is placed in the flask. The heat remains off. Into the neck of
the flask is placed a wide mouth plastic funnel of one gallon capacity, the neck of the funnel is enlarged with a bushing cut from a two inch length
of one and five eighths OD, one and one quarter ID, tygon vinyl tubing, for a snug fit in the neck of the flask. The plastic funnel serves as an
overflow reservoir and return path for any foaming which may exceed the capacity of the flask during the reaction.
The previously prepared, cold basified hypochlorite solution is poured into the flask and the stirrer started without any heating. The previously
prepared, warm combined solution of urea and gelatine is poured
through the funnel into the well stirred hypochlorite.
After a couple of minutes the reaction will initiate, and after fifteen minutes the foaming mixture will occupy twice the original volume, and the
foam will temporarily be very rigid and motionless, but this will not persist for more than a few minutes. The foam will begin to very slowly
disintegrate and stir down. The foam is viscous enough to cause uncoupling of the stirbar on the stirplate, at speed settings above 40 per cent, so
it is better to have it stir successfully at a conservative setting.
About one hour after the reaction is begun, supplemental heat is applied, cautiously at first, because about ten minutes later a renewed episode of
foaming will occur. This is a very transient and less viscous foaming which dissipates quickly. The onset of this foaming will be indicated by a
dark orange color about the reaction mixture. When this episode of foaming occurs the reaction is nearing completion, and with increasing heating of
the mixture to about 90 degrees centigrade, the reaction is complete at about one and one half hours from the beginning.
I do not even measure the temperature endpoint, but establish the endpoint by observing the color shift from orange to a very pale yellow, almost
clear......very light tint to the solution. When the mixture has become hot enough, and all the foaming has subsided, the moisture will begin to
reflux on the walls of the flask above the liquid and in the neck area of the flask. This happens when a mixture
is nearing the boiling point, which is plenty hot enough for this reaction. So when the refluxing moisture and color change have occured, the heating
is stopped and the flask is removed to a cooling bath. After the mixture has cooled down, it is acidified by the dropwise addition of dilute sulfuric
acid, with stirring, and using the same overflow funnel setup as before. 1100 ml of density 1.260 new battery electrolyte, which is 35 per cent
sulfuric acid, is added at a rate of 3 or 4 drips per second to the stirred solution, and an exotherm is evident during the neutralization /
acidification. The acidified mixture is cooled to about 10 to 15 degrees centigrade
for precipitation of the hydrazine sulfate, and allowed to stand for several hours to complete the precipitation. Do not chill the
mixture very cold or huge amounts of Glaubers Salt (hydrated sodium sulfate) will settle out along with the hydrazine sulfate.
The hydrazine sulfate is filtered and dried, yield is 159 grams.
In the previous communication about the usefulness of urea, I failed to mention a patent which shows the usefulness of urea in synthesis of
methylamine. EP 0037862 discloses a high yield synthesis for methylamine nitrate. Also see GB1548827 for a closely related synthesis. It is my guess
that paraformaldehyde would react with a diluted urea/ammonium nitrate eutectic. There was a mention of the nitrate process at the Hive, but no
details or followup information was posted in the methylamine FAQ. Also see GB168333. Urea can also form clathrate salts with hydrocarbon fuels,
preventing their migration in oxidizer mixtures. See US3135637.
It seems possible that urea nitrate might form a complex salt with basic lead picrate, but no experiments have been done by me to confirm this. Urea
nitrate is reported to form a double salt with basic calcium nitrate (See GB349301 example 3) So the inference may be drawn that other basic metal
salts may also form double salts with urea nitrate.
The possibility of forming salts of nitrourea is briefly mentioned and an equation shown on the front page of US2263289.
I wish to remind anyone who experiments with straight lead azide that it is slowly decomposed by carbon dioxide, carbonic acid in combination with
moisture from the air, creating free hydrazoic acid by that decomposition, so the material must be treated accordingly with caution. See GB196593,
and GB304144. Other good to know patents are GB160953, US1914530.
In another matter , there has been discussion of how to convert nitrates to nitrites. See US792515.
Many years ago I bought the smallest bag of Sodium Nitrite which I could obtain at the time, and that was a one hundred pound bag of DuPont food grade
nitrite which cost a whopping twelve dollars, at the cash and carry counter sales at a meat packing plant. So I have a lifetime supply for preserving
sausages and such :-).
One more patent which is of possible interest is US3066139. I think the reaction on line 33 should read 2HNO3, probably a typo.
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