The problem with the iron and copper, I expect, is that on being reduced they will tend to coat the zirconium and bring the reaction to a halt. Now in
the case of CuCl2, you could address this by using a twofold excess of CuCl2 and keeping things heated above 400C (I expect this would actually be a
thermite-like reaction once it got going, anyway...). That would result molten CuCl rather than elemental copper.
But anyway, it seems like the main problem here is defeating the passivating oxide layer. Just because the overall thermodynamics look good doesn't
mean the reaction will proceed.
The reference the Wiz gives, above, suggests that the reaction with chlorine requires dull red heat.
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