In carrying out the invention, it is desirable to use a small amount of a base catalyst. The reaction proceeds without a catalyst but at a very
reduced reaction rate. Any base may be used that neutralizes acid such as an alkali metal oralkaline earth hydroxide, an amine, ammonia or trisodium
phosphate. However, the alkylation reaction does not require heavy excesses of a base nor does is require a strong base. A strong alkaline catalyst
may be used but less than a molar equivalent ofthe strong alkaline catalyst will be necessary. It is preferred to use a weak alkaline catalyst and a
preferred class of such catalysts are carbonate salts such as sodium, potassium, magnesium or calcium carbonate. The small amount of carbonaterequired
for the reaction under normal pressure is between 0 and 10 mole percent, based on the total moles of reactant phenolic compound, although larger
amounts are not deleterious. Amounts as small as 0.1 mole will sometimes be adequate. Since thereis no solvent, the alkylating agent cannot be taken
up by any other reactant and hydrolytic side reactions are avoided. This leads to considerably improved product quality. |