I know you want to avoid the Goldschmidt reaction, but that's all I have experience with and I wanted to share some tidbits. I wrote up a blog post on
it at: http://thehomescientist.blogspot.com/2010/04/experiment-vana...
I did this reaction with fine mesh aluminum powder (~400 mesh I think) and V2O5 powder right out of the bottle. The reaction
goes to completion almost instantly, and blows much of the product out of the reaction vessel. So you definitely lose a lot via this route. However I
did manage to recover a fairly large lump from one reaction. You could slow this down and maybe improve recovery by using coarse aluminum powder, or
diluting the mix with some fluxing agent like fluorite.
I think thermite products are usually 80%-90% pure, being mixed with unreacted aluminum (as EC1 mentioned). I haven't tested mine for purity. Is sure
looks different than Al, though, so for now that's good enough for me. I did find a really nice sample of crystalline V on eBay a while back, so
that's what I use for display. |