If you still have "beautiful yellow crystals" at the end, it looks like the reduction failed.
I haven't tried using Al-Hg for reducing nitro styrenes, however, I used the Clemmensen reduction on 3,4 dimethoxyphenylnitrostyrene about ten years
ago, or so. That worked like a charm, giving better than 70% yields of the dimethoxyphenylethylamine. (Tried this with both mossy zinc and zinc
powder, both worked, though mossy takes a dog's age. Powder goes much faster.) Don't see why Al-Hg wouldn't get the job done just as well. These
nitrostyrenes aren't all that difficult to reduce.
The only possibilities for failure I see are dirty aluminum and insufficient amalgamation. Did you clean the foil first? According to Vogel, the foil
should be treated with a 10% NaOH solution with warming until you see vigorous hydrogen generation for three minutes. Then strain off the solution and
wash the foils with water, then ethanol, and dry by patting with paper towels before adding to the HgCl2 solution.
I see another problem if your 100mG of HgCl2 isn't a typo. That's about an order in magnitude less than what you'd require here. For 30G of aluminum
foil, you need more like 1.0G of HgCl2 as a 2.0% (by weight) solution. Insufficient Al-Hg could make that reduction fail, especially if the dimethoxy
compound is more resistant to reduction than the unsubstituted phenylnitrostyrene you used for the dry run. |