Sciencemadness Discussion Board

Ethyl Isocyanate

497 - 22-3-2008 at 14:25

How would this be synthesized? I have searched quite a lot and come up with very little. Methyl isocyanate is mentioned more frequently, but I have no use for it. The closest thing I could find from chemical suppliers was chlorethyl isocyanate. I'm not sure if that could be converted to ethyl isocyanate or not.



[Edited on 22-3-2008 by 497]

MagicJigPipe - 22-3-2008 at 22:01

After some really quick research it seems you would need isocyanic acid which can be made by reaction of potassium cyanate and formic acid. Potassium cyanate can be had from potassium carbonate and urea.

Since ethyl isocyanate is just an ester, acid catalyzed esterification with ethanol might work. Maybe, someone with more knowledge could elaborate on the above syntheses and esterification?

microcosmicus - 22-3-2008 at 22:41

According to "Laboratory Manual of Organic Chemistry"
by Harry L. Fisher (experiment 31, p. 122),
you can produce ethyl cyanate by heating equal parts of
dry potassium cyanate and dry potassium ethyl sulphate.

MagicJigPipe - 22-3-2008 at 23:30

I believe he wishes to obtain ethyl ISOcyanate which, I believe, has very different properties. Also, won't potassium permanganate oxidize cyanides to cyanates? If so, in theory, acetonitrile could be oxidized to methyl cyanate? Obviously, that is nowhere near the compound he wishes to obtain, I'm just speaking out of my ass. I shall stop now.

Nicodem - 22-3-2008 at 23:50

Please do not mess up this thread with so many missinformations! The original poster clearly stated the correct name of the target compound (EtNCO), yet he failed to show much effort in searching the literature (so I'm moving this to Beginnings).
Ethyl isocyanate is prepared from ethylamine and phosgene (or phosgene prepared in situ from triphosgene). There are also other methods. The SN2 substitution with cyanate anion results in mixtures of alkyl cyanates and alkyl isocyanates (isocyanates can prevail, depending on the nature of the electrophile and solvent).

Read also: http://en.wikipedia.org/wiki/Isocyanate

PS: Do not mess with such volatile isocyanates unless you know what are you doing. You seem too young to remember Bhopal.

MagicJigPipe - 23-3-2008 at 00:16

I'm sorry, CYANIC acid can be made via a potassium cyanate and formic acid. But, of course, that is not needed. I apologize for the mistake.

Here is a patent describing another route to alkyl isocyanates

http://www.freepatentsonline.com/4354979.html

Nicodem, what exactly were you referring to as misinformation? Seems strongly worded for an honest mistake by either microcosmicus or myself.

JohnWW - 23-3-2008 at 00:44

Methyl isocyanate was the stuff which, on leaking from the now-closed Union Carbide plant at Bhopal, India, which made fertilizers and pesticides, killed thousands of people in and around that city about 20 years ago. Of course, India's lax regulatory régime regarding environmental, occupational health and safety, and plant maintenance matters, enabled that disaster to happen. Union Carbide probably made it from CH3NH2 + COCl2 -> CH3-N=C=O + 2HCl.
That being the case, what do you want ethyl isocyanate for? As well as being highly poisonous, organic isocyanates are also explosive, like azides. They are also reacted with alcohols to make urethanes (carbamates), and these polymerized to polyurethanes for synthetic foams and varnishes.

Nicodem - 23-3-2008 at 01:26

Quote:
Originally posted by MagicJigPipe
Nicodem, what exactly were you referring to as misinformation? Seems strongly worded for an honest mistake by either microcosmicus or myself.

Sorry if my use of the phrase "misinformation" appeared like I was insinuating a purposeful act. That certainly was not my intention, but unfortunately I don't know any English phrase for an "unintentional misinforming". It was in regard to posting guessing replies just for the sake of posting something. Unfortunately, in most cases this results in bringing misinformation and confusion instead of the intended help.
Just imagine if it was you to ask a question and then would receive a misleading reply. If you would be lazy you could actually take someone's words as granted instead of checking the literature. At the end, this might even result in hazardous situations and someone being hurt just because too lazy to double check the information (this is just a hypothetical extreme example, unrelated to this thread).


JohnWWW, since when alkyl isocyanates represent explosive hazards?

497 - 23-3-2008 at 23:47

Quote:

he failed to show much effort in searching the literature


I searched quite a bit actually. Google comes up with about 10 hits, all of which are useless. I happen to lack a library of organic chemistry books. Thank you for the information anyhow.

Nicodem - 24-3-2008 at 00:24

If you don't have access to physical libraries then search for references in the primary literature at publishers sites (ACS, RSC, Elsevier, Thieme, etc.). Most publishers have very good search engines. You can then always ask for the full papers in the References section. There are several posts with exact instructions on how to do the literature search even without the access to Beilstein or SciFinder. Also, when you try with google it is always best to use the "google scholar" filter option so that you don't waste time with irrelevant hits.

unionised - 24-3-2008 at 13:16

Is the reaction of phosgene and an amine general? Does it work with ethylamine?

Nicodem - 25-3-2008 at 01:51

It is general only under the condition that the alkyl amine does not have any other functional groups that could react with phosgene and/or isocyanate. However, it is not a particularly useful method for such volatile isocyanates as EtNCO. These require the use of pyridine for the elimination of HCl from the intermediate carbamoyl chlorides (R-NHCOCl) instead of refluxing in toluene as can be done with the less volatile ones. The attached paper describes such synthesis of EtNCO and reactions of amines with COCl2 in general. In the literature and patents, there are also numerous other methods for preparing EtNCO that do not involve phosgene (thermolyses of carbamates, ureas and related Et-NH-CO-X compounds).

Attachment: The Preparation of Isocyanates, Carbamyl Chlorides and Cyanuric acid.pdf (495kB)
This file has been downloaded 959 times


JohnWW - 25-3-2008 at 12:44

Union Carbide's patent for the production of methyl isocyanate is at: http://www.freepatentsonline.com/3488375.html
See also http://en.wikipedia.org/wiki/Methyl_isocyanate .

About the Bhopal methyl isocyanate disaster in 1984:
http://www.bhopal.com/pdfs/browning.pdf
http://www.mindfully.org/Pesticide/2002/Methyl-Isocyanate-CA...
http://www.kerala.com/wiki-Methyl_isocyanate
http://en.wikipedia.org/wiki/Union_Carbide
http://papers.ssrn.com/sol3/Delivery.cfm/SSRN_ID752784_code4...
http://history1900s.about.com/od/1980s/qt/bhopal.htm
http://www.ielrc.org/content/c0408.pdf
http://list.jca.apc.org/public/asia-apec/1999-December/00137...
http://www.bhopal.net/oldsite/documentlibrary/survivingbhopa...

The Indian Government sued Union Carbide for $3 billion over the disaster.
http://proxyinformation.com/pdf/court04.pdf
http://bhopal.bard.edu/resources/research.php?action=getfile...
http://bulk.resource.org/courts.gov/c/F3/361/361.F3d.696.03-...

Here is a general patent for alkyl isocyanates, including ethyl:
http://www.freepatentsonline.com/3860623.html