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Author: Subject: Scrapheap Challenge (industrial scavenging)
Magpie
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[*] posted on 27-3-2004 at 20:57
Scrapheap Challenge (industrial scavenging)


I know that other forum members are afficionados of industrial scavenging so thought I would post some of my recent acquisitions and findings.

I recently made the decision to convert my home furnace from electric to natural gas. Like a true scavenger I was waiting like a vulture as the HVAC technician struggled out from under my house with the cut up old furnace. I was delighted to see that he had not damaged any of the 5 ea 5000W -220V heating elements. Next time he popped out of the hole he had an undamaged air handler (squirrel cage, belt driven blower) which I again quickly scarfed. As I was getting a new air conditioner at the same time I enquired about using the old compressor as a vacuum pump. But we both agreed that this would not likely work as it needs the coolant carried oil as lubricant. Perhaps I should have grabbed the expansion and compression coils but they had their designs on those for copper salvage, which may have been part of the bid. I then salvaged the old thermostat which I knew at least had some mercury in it. I next will be changing out my hot water heater. On this I will be looking for heating elements and sacrifiical anodes.

I conclude that an HVAC boneyard would be a rich source of industrial size piping and equipment for the home tinkerer/mad scientist.

EbC: Title

[Edited on 26-9-2005 by chemoleo]
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[*] posted on 28-3-2004 at 00:28


Dumpster diving in the school recycling stuff got me a 12v lead acid battery :D

It was so heavy to walk home with :P

Edit: I havent figured out how to charge it without risking it exploding :(

[Edited on 28-3-2004 by Saerynide]
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[*] posted on 28-3-2004 at 13:23


12V lead-acid battery? A car-battery charger should be fine or if you dont have one, almost any DC source with 14V to15V should do the trick. Check the battery if it is still filled with water/acid and refill so necessary (and possible).

Explosion is VERY unprobable as long as you dont connect the battery to an extreme strong electricity source - wall outlet directly or such nonsense.




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Magpie
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[*] posted on 28-3-2004 at 21:47
battery charging


My understanding of the hazard with battery charging is the accumulation of hydrogen in the vicinity of a spark source. I charge my car batteries all the time with a battery charger as it seems someone is always leaving a dome light on or a door unclosed. I think modern car batteries are sealed and must have a hydrogen recombiner to make water out of the generated hydrogen as you don't have to check liquid level anymore. And car batteries are necessarily under constant charging by the aleternator. Does anyone know - am I right on this?

The old style unsealed batteries vented the H2 and you had to be careful when charging them that the gas didn't accumulate and then get set off by a spark as you were connecting a terminal. This explosion would then spray the hapless victim with sulfuric acid blinding same.

If there is a H2 recombiner there must be a catalyst, right? Ah - more opportunities for scavenging!
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[*] posted on 29-3-2004 at 00:35


My battery is sealed, so Im scared too high of a voltage would electrolyze the water in it, then build up gas pressure and explode/spray H2SO4 :o

I did some reading on sealed batteries, and IIRC, theres a narrow range of voltages and currents that would be just enough to not break up the water, and it is in that range that you charge at. Very difficult indeed without a charger :(
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[*] posted on 18-8-2004 at 17:45
compressor as vacuum pump


Know its been a while on this thread however...
Magpie:
Air conditioner compressors do indeed rely on the freon/oil mix for lubrication and cooling, however, you can run one hot for upwards of an hour without incurring permanent damage. And most have a circuit on the top of the compressor which prevent you from turning it back on if its too hot. As for lubrication, you can get refrigerator compressor oil at a HVAC place for a few dollars. Just put it in very slowly at the intake drop by drop for a few minutes while the things running with a collection cup at the output before doing what you want.
These have reasonably good vacuum characteristics, depending on the BTU rating. I believe the 8000 BTU model I had occasion to use had the same cu ft./min ability as a small Sargent Welch. In good operating condition at least 50 mm Hg and possibly an order of magnitude less. Refrigeration service pumps and freezer compressors are better though because they don't have the cooling problems and may go lower.
Anyhow, I used an 8000 BTU window AC compressor successfully in a CO2 laser, and it got down low enough - about 50 mm Hg give or take is the threshold for success.
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[*] posted on 19-8-2004 at 15:39
For all things fridge compressor


try this excellent site:

http://www.belljar.net/refrig.htm




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[*] posted on 19-8-2004 at 17:02


Just one more note on the recycling of lead batteries: I had a go at it once, cus I didn't want to buy a fresh one.
I took out the PbO2/PbSO4 etc covered lead plates and physically scraped them off, until the lead underneath would shine out. Then refueled it with H2SO4 (32%), and it worked fine thereafter. I don't know how well it worked by comparsion to a new one though - but it worked.
Also, I was thinking lately that it should be easy to get rid of the PbO2/PbSO4 with NaOH conc - as soluble lead salts are formed. That way there is no need taking the plates out.




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[*] posted on 18-9-2004 at 19:07
old computers


I recently bought a new computer so now have the old one stored in my garage in 2 large boxes. I need the space for my lab equipment so am thinking of giving the computer away. Another possibility is to salvage it for certain components and then pitch the remainder.

I would like to query the forum on what components would likely be useful for chemistry and why. It is a Gateway 2000 desktop of 1997 vintage.




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[*] posted on 18-9-2004 at 19:41


The PSU would be very good for electrochemical procedures. Some hotwiring of it is necessary, I can provide a small howto if it's needed.



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[*] posted on 19-9-2004 at 01:38


Computer PSU are the holy grail for electrolysis: high currents at low voltages.

It has also once crossed my mind to salvage harddisk motors for high speed magnetic stirring...:D

And ofcourse the fans...




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[*] posted on 19-9-2004 at 02:31


If it is your only other computer, you should keep it for emergency use in case your new computer breaks down. At the same time, you could link it to the new computer to back up your data on. As a precaution against a house fire, you should keep the old computer in your garage for data backup purposes.

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[*] posted on 19-9-2004 at 05:06


Not the harddisk motors but the neodym magnets in the hdd´s are the hit.

Dont remove them from the base-plates, as they need those for full power. The plates also shield the backspace from magnetism.




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[*] posted on 19-9-2004 at 19:04


Thanks for the replies. I think I'm going to pop the hood and see what I can find in my CPU.

What about the CRT - any uses for that? I recall threads on "flyback transformers," but IIRC the neon sign transformers are better for high voltage arcs.




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[*] posted on 21-9-2004 at 15:56


You might be able to salvage some lanthanides from the phosphors, but there really isn't too much point in destroying a perfectly good monitor for those. ebay the monitor. As for the tower... blow it up or ligt it on fire and watch with satisfaction as the gateway finally gets what's coming to it.:D

Edit:
Almost forgot: if you don't want to hassle w/shipping the thing to the winning bidder, donate it to charity as a tax writeoff.:)

[Edited on 21-9-2004 by neutrino]
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[*] posted on 25-9-2004 at 15:54
Gateway tower slavaged


Ok, here's what I salvaged from my old Gateway CPU:

1 ea 140W DC power supply; this I hope (w/axehandle's help) to use for electrolysis

2 very small disk drive motors

2 LED's w/wiring

1 tiny laser from the CD drive

1 neodymium magnet w/plates from the hard drive

I threw away alot of silicon (chips). We need to come up with some uses for doped Si.

Personal computers were unkown when I was in school so I have no formal education in computer components or operation. So this salvaging operation is helping.

Organikum that is one sombitchin strong magnet! :o

Maggie




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[*] posted on 26-9-2004 at 07:55
Computers


Magpie, when I started my sophomore year in high school(1973) the 1st
mini-computers were out. I learned to program in BASIC+ on a DEC PDP-11/04.
Hell, cellphones have more memory than that behemoth did ! My 1st PC
was a Pentium MMX 166 MHz machine made by NEC. When the motherboard
finally cooked itself, I stripped out the components and gave them to various
members of my family.

I now have an HP Pavillion 933 MHz which I have upgraded continuously.
I don't need a faster processor for my work.

Upgrades to this system include:

Maxed out memory to 768 MB
2nd harddrive - 120 GB Maxtor(primary drive is 60 GB Maxtor)
Viewsonic PF790 19" CRT monitor
Plextor 708a DVD burner(replaced Samsung SD-612 DVD ROM)
Creative Labs Soundblaster 5.1 Live ! soundcard w/speakers
ATI RADEON 9600 SE graphics cards w/128 MB memory
Hauppauge WinPVR-250 personal video recorder
CyperPower 1500 joule UPS
Nikon Coolpix 5200 5.1 mp camera

Carryovers from the 1st computer are a Canon S300 printer, Microtek
ScanMaker V6upl flatbed scanner, and an Iomega 100 MB zip drive.

It's been expensive but carried out over the course of 3 years. I don't
have any PCI slots left in this computer so if I need more devices I'll
have to get a new PC. Wouldn't be a bad thing though, the newer
processors are more than 4 times as fast as my current model.




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[*] posted on 26-9-2004 at 08:06


My big toe tells me this thread is going to end in an Intel vs AMD flamewar :D

So let's keep this on topic eh? :P

EDIT: Anyone care to start a AMD vs Intel flamewar in whimsy? ;)

[Edited on 26-9-2004 by vulture]




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[*] posted on 26-9-2004 at 09:05
AMD vs Intel


Vulture, I'll pass on that 1 ! I don't know the 1st thing about the AMD
processor. I like my Intel so I'll go with what I have. Thanks anyway !




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[*] posted on 28-9-2004 at 18:09


from most recent to the distant past


a working impreller pump (dumpster) 120vac

a laptop computer- works no keyboard response

a ton of electrical equipment - boxes, conduit, devices from a industrial/loft job that was just thrown away afterward.

next day a laptop type scanner USB

another pentium that had been through a fire but works

two guts of pentium 3 - CPU's, some memory and hard drives, cd, no cases

lots of stainless steel tubing and ss valves and vessels - from metal recycler but practically free.

all kinds of bicycle parts

a toster oven

a stainless steel diving "air" tank NICE #3000 psi on this. hydrogenation vessel!!!

a ton of stepper motors, power supplies, and various other scrap from larger IBM equipment including about 20 pounds of magnesium from hard drives.

a real score - 54 brand new speed reducers - industrial models - traded them for $1700 worth of stuff from the junk and recycle yard - a band saw, a Miller AC/DC welder etc (4 for fure use)

a complete package photo color printer in a dumpter - too heavy to remove so I dismantled and saved the guts. lenses etc.

this goes on and on

many motors, pumps, industrial obsolete machinery including solid state controllers, thermocouple wire, and on and on.


got a bunch of chemicals from a polymer r/d lab that bit the dust. some glass but mostly large sacks of phthalic anhydride, benzoic acid, maleic anhydride, trimilletic acid, etc. and many smaller chems. same place I bought all their borosilicate glass - two cases with 5mm to 48mm tubing.

another dumpster full of electrical fittings and supplies.

that isn't all but I have run out of memory.

Oh yeah there was that dumpster that was filled with electronics text equipment- Systron Donner stuff, lab power supplies, and ton of electronic components in sorted plastic draw cases, and fabrication and jig components. must have been a jobber that did sub assemblies.

ANYWHO - if you are traveling somewhere take the time to dve the industrial areas.

bye bye
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[*] posted on 23-9-2005 at 02:10
Scrapheap Challenge


I am currently trying to source certain materials on the cheap, which means I have been cannibalising a lot of stuff to get the materials etc. that I need. What I have not yet encountered a great deal, is Stainless Steel tubing.
Does anyone have any ideas what item(s) I should be looking for to obtain a decent quantity/range of bores???




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[*] posted on 23-9-2005 at 02:39


You're not likely to find much SS in the junk but a good source for used tubing is boat handrails.

Check the marine welder/mechanics for a good deal and bring along a tiny magnet.
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[*] posted on 23-9-2005 at 06:20


If you have any companies that process foods such as chicken nearby you will find they have lots of SS tubing and other shapes.
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[*] posted on 23-9-2005 at 07:34


The chemical process industries (including all types of food processing) use a great deal of stainless steel tubing and piping. It is usually grade 304 but where halide resistance is needed you will often find grade 316 also. When I worked in industry there was always a lot of piping in the "boneyard." How to get access to it is the real question. They may end up selling it to a scrap metal dealer or even have auctions. But I suspect much of it is just buried due to liability concerns over contamination. This shouldn't be an issue for food processing piping, however. ;)



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[*] posted on 23-9-2005 at 08:37


Thanks guys, you have given me loads of ideas. It just so happens I have several boatyards nearby, and a few food processing factories. I'll give them a whirl
:D

[Edited on 23-9-2005 by Dr.Freemanstein]




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