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Author: Subject: 3D Printing Materials?
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[*] posted on 27-5-2013 at 06:25
3D Printing Materials?


Is there a way that you could 3D print something from Aerogel? I have an ongoing project that involves research of advanced materials and the manufacturing, so anything is very appreciated. Also, if anyone could go in depth of the process of 3D printing metal, would be amazing aswell.



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[*] posted on 27-5-2013 at 07:41


Not unless you had a really good version of one of those molten-metal printers (Aerogel is still SiO2 to some extent, and will probably melt at the same temperature, if it melts at all!)



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[*] posted on 27-5-2013 at 09:49


There are very accurate 3d printers that work with layers of metal powder, melting it together with a laser at however many microns thick. If the laser can melt metal powder I bet it could do aerogel layers because the melt temp, 1,200 °C, is less than iron or steel which is used often.



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[*] posted on 27-5-2013 at 10:33


Aerogel produced as a sheet can be cut into wafers that are sections
of the object you wish to stack them into becoming. The cutting can
be done using an abrasive slurry water jet , or just with an end mill
guided in a CNC ( computer numerical control ) milling machine. Tabs
can be added to the cross section to index the individual pieces and
bind them together with cement. After heating in a kiln to fuse the stack
into a monolithic object the finished piece can then be shorn of the tabs
and polished to remove the stair effect at the surfaces that are not
parallel with the cut edge of each section. Given the cost of this
laborious process you should consider producing the shape you want
from a single aerogel block instead. The mill will cut it out just the same.
Aerogel is made in bulk and can be produced from a mold. 3D printing
are methods for making a near net shape. Shrinkage occurs from
desiccation so there is no reason to print it. Google Sol-Gel

http://blog.makezine.com/2012/02/01/how-to-build-a-supercrit...

www.aerogel.org/?cat=10
www.aerogel.org/?cat=41

www.solgel.com/articles/June00/phalip/phalippou.htm
www.solgel.com/sgforum

A Rapid Supercritical Extraction Process for the Production of Silica Aerogels
www.osti.gov/bridge/servlets/purl/231286-q3WYKh/webviewable/...

Google " 3D printing metal "

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[*] posted on 28-5-2013 at 01:15


Chemcam, you're forgetting that lasers pass straight through aerogel.



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[*] posted on 28-5-2013 at 09:11


Read this article, it says it is possible, but, any type of melting will ruin the nano crystalline structure, unless...

ultrafast-laser-micromachining.pdf

EDIT: shot with laser, pic from article above.


[Edited on 5-28-2013 by chemcam]




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[*] posted on 29-5-2013 at 08:32


Hmm...



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[*] posted on 2-1-2016 at 05:56


What might the clear liquid be that forms the carbide lattice in the video?
http://www.popularmechanics.com/science/a18801/3d-printed-wo...
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