Originally posted by Chris Owen
It's been a long since this thread died but I'm new and feel compelled to put in my two cents.
Ramiel, if you're still around, I would first ask why you are doing this.
If you hope to make money doing this, you may be taking the wrong approach. For the small refiner, the old standard aqua regia method is still the
state of the art. If you're a real big guy, you can afford a Miller Chlorine/Wohlwill Cell setup. The aqua regia (AR) process, with great care. will
produce gold of 99.99% consistent purity, which is required in order to sell at, or near, the market price. If you can't purify to four nines, you may
as well sell it as is.
However, if you're just playing around, you've picked an interesting subject. I, too, have dreamed of a nice, clean electrolytic system to replace
the smelly, corrosive, fumey AR. The problem is purity. Everything I've tried required an AR step at the end, anyway.
The biggest bottleneck in the AR system is dissolving the gold (some would say filtering), due to the impervious layer of silver chloride that forms
on the surfaces, thus hindering the penetration of the acids. It may take 12, or more, hours to dissolve karat gold.
The answer may be to first break it down to powder and upgrade it to about 99% in an electrolytic cell. Then, go after it with AR. The gold powder
will literally dissolve in minutes. There are several ways of doing this electrolytically:
1 - In 1940, Western Electric was issued a Patent concerning the electrolytic dissolving of gold, silver, and palladium. They mainly had plated
electronic parts in mind. The electrolyte is concentrated sulfuric acid with about 5% water carefully added (If you have someone constantly stir while
you slowly dribble in the water, you can get away with this, safely). The sulfuric is usually put into a mild steel tank and the tank, itself, is made
the cathode (-). The work is hung in the center and is made the anode. It's very simple. The gold breaks down and settles, as a powder, to the bottom
and then is carefully collected, rinsed, and put into AR. Nothing else but Ni or Co will dissolve. These are both poisons and will make the solution
stop working. Without Ni or Co, the soln. can be used over and over. It works best for things like electronic pins, which can be tumbled and
electrolysed in a plating barrel. Besides the need for electrical contact to each piece, the biggest problem is it's failure to dissolve alloys (as in
jewelry scrap). There are, however, additives that can be used to solve these problems. Karat gold could be melted into to a bar and broken down
quickly into powder.
2 - A modification of Marvin's inquartation method. Whereas, after inquarting he used nitric acid to leach the other metals away from the gold, you
could also leach with an electrolytic nitrate soln. You could bag the impure bar with a poly fabric and collect the gold powder inside the bag and
put bag and all in AR. The Cu and Ag will plate poorly at the cathode and could cause a mess.
3 - Cyanide is wonderful when used electrolytically. I miss it. It will effeciently dissolve and plate out a large number of metals, i.e. Au, Ag, Cu,
Zn, all of which are in jewelry gold. Cyanide works too good. If you hung a karat gold bar in a cyanide matrix and turned on the juice, it would both
dissolve and plate out all of the metals. You'd be back where you started from.
4 - You could use a halide (Cl, Br, I) soln. as the electrolyte. This is the basis of the Wohlwill Cell. Slightly off-purity gold (98%, or so), in bar
form, is bagged and suspended in a soln. containing lots of gold chloride and a little bit of HCl. The impure gold is the anode and the cathode is a
rectangular piece of four nines gold, rolled thin. All bussing is done with pure silver rods. Nearing 100% efficiency, the gold, Cu, Ni, Pd, and Zn
dissolve, but only the gold plates out on the pure gold cathode, that is, until the impurities reach certain levels. This is controlled by
periodically removing portions of the solution and replacing it with gold chloride.
Ramiel: Things in your post.
1 - Solutions. 4 common types: bombing, plating, drag-out, and commercial stripping solutions. All contain cyanide in some form and all but the
stripper can be plated out, usually with Stainless steel electrodes. You can also "zinc out" the gold - won't work on the stripper. This easy method
consists of sprinkling zinc dust on the top of the soln. The zinc dissolves and drops the gold., which settles on the bottom. The soln. is syphoned
off and the gold powder is collected, rinsed well, acid treated, and purified using AR.
2 - You're right, gold doesn't form a nitrate and, therefore, doesn't dissolve. The alloy you describe, 18 Kt gold, has too high a gold content to
allow the soln. to penetrate and get after the other metals. The gold forms a solid barrier. To attack these metals with nitric acid or an
electrolytic nitrate, you must first reduce the gold content to at least 40%. This is done by melting extra Cu or Ag with the bar.
3 - Separating by specific votages (or, current densities) is interesting. I've wanted to try something like this: place the anode and cathode in a
tank in this manner: ( . / ) , where the period is the anode, the slash is the cathode, and the parentheses is the tank. Notice that the distance
from anode to each point on he cathode varies, progressively. Therefore, the current density along the cathode also varies. The current applied to the
top of the slash is less than that at the bottom. Since some different metals will deposit at different current densities, this may afford some
separation on the cathode. |