Method 17: Distillation of alpha-bromopropionic acids with NaNO2 in the presence of Magnesium Sulfate in DMSO
US pat # 4319059
(the alpha-bromo acid can be obtained using propionic acid in the procedure from Org. Synth. CV 1, 115.)
This patent shows an easy route from alpha-bromopropionic acid to nitroethane in excellent yield. The patent also say that Magnesium chloride, bromide
or sulfate may be used instead of the magnesium methoxide, but it doesn't say if this affects yields.
The reaction proceeds as follows: In the polar aprotic solvent DMSO, the alpha-bromopropionic acid reacts in an SN2 fashion with nitrite ion to give
alpha-nitropropionic acid and bromide ion. The role of the Mg2+ ion in the reaction is to facilitate the decarboxylation (removal of CO2) from the
intermediate nitro acid, as it forms a chelate between one of the oxygen atoms on the nitro group and the oxygen anion of the carboxylic acid. The
electron-withdrawing nature of the nitro group makes the carboxylic acid group labile, and it can easily be given off as carbon dioxide. If magnesium
methoxide is used in place of the other magnesium salts, the carboxylic acid is directly deprotonated, probably making the reaction go even faster.
There is no workup mentioned in the patent, but I'd suggest flooding with water (or using large amounts of dilute (5%) HCl in the hydrolysis
step), and then extract the nitroethane with dichloromethane, ether or possibly petroleum ether. Then the combined organic layers are washed first
with water and then with a concentrated NaCl solution, followed by drying the organic phase over anhydrous MgSO4, which is then filtered off. Then the
solvent is removed distilled, and the residual crude nitroethane is fractionally distilled at 114-115°C.
alpha-Bromopropionic acid can be made from propionic acid and phosphorous tribromide (from red phosphorous and bromine, the Hell-Volhard-Zelinsky
reaction, http://www.geocities.com/chempen_software/reactions/RXN099.h... or http://www.orgsyn.org/orgsyn/default.asp?formgroup=base_form... , or by HBr bromination of lactic acid (alpha-hydroxypropionic acid).
[uNa: the gist of my post further up this thread]
Example 1
To a mixture of magnesium methoxide (0.11 mole) and dimethyl sulfoxide (50 ml) a-bromopropionic acid (0.11 mole) was added at 20°C. with stirring. To
this mixture a solution of sodium nitrite (0.145 mole) in dimethyl sulfoxide (65 ml) was added at room temperature. Then, the reaction mixture was
stirred at room temperature for 6 hours and was neutralized upon addition of diluted hydrochloric acid. Analysis of the reaction mixture indicated
more than 99% conversion of alpha-bromopropionic acid and 94.5% yield of nitroethane.
Example 2
In the manner of Example 1, sodium nitrite, alpha-bromopropionic acid and magnesium methoxide were reacted in dimethyl sulfoxide as the aprotic
solvent. The reaction time was 2 hours for one run and 22 hours for another. Reaction was conducted at room temperature. The run at 2 hours converted
only 94.5% of the acid and yielded 72.7% nitroethane. The second run at 22 hours gave a conversion of > 99% and a yield of 100%.
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