When I discovered this thread, I, like everyone else, thought it was a huge breakthrough in the preparation of NaOEt. After all, NaOH is much easier
to obtain and cheaper than Na metal. However, the method has not been successfully applied very often, and the use of Na is still preferred.
I think this is all related to the difficulty of working with anhydrous NaOH. The dry powder is very hygroscopic and easily dispersed; it will burn
your eyes and skin; and it must be dried at red heat. Anhydrous pellet NaOH, as used in the patent, is virtually impossible to prepare without
specialized equipment.
Therefore, it is desirable to replicate the method without using anhydrous NaOH. I was inspired by the reaction:
Ca(OH)2 + Na2CO3 >> CaCO3 + 2 NaOH
Unlike NaOH, Ca(OH)2 is not hygroscopic and is much less caustic. Na2CO3 is still very hygroscopic, but it can be dried at lower temperatures and does
not saponify human skin. In order to prevent caking, I suggest the following protocol:
A suspension of one equivalent powdered Ca(OH)2 in freshly dried (eg MgSO4) ethanol is mixed with a suspension of 1.5 equivalents anhydrous Na2CO3 in
dried ethanol and stirred for several hours in a sealed jar or under nitrogen (NaOEt reacts with O2/CO2), filtered, and the filtrate is treated with
acetone to yield, hopefully, a precipitate of NaOEt. |