What is this sludge in my perchlorate cell?

Quote: Originally posted by mysteriusbhoice

iron can kill some MMO btw if thats what you were using to convert NaCl into chlorate. Shoulda added CaCl2 to protect your electrodes from F2 and Fe and all nasties aswell as control the pH. Fuck HCl pH control its dated!! CaCl2 is the best its automatic and passive just gotta do calculation based of acid consumption rate on that 1 paper. anyway for perchlorate itself you dont even need pH control on it. Brown sludge is most likely some ferrous silicate complex or if you used PbO2 in a chlorate cell then its PbO2 nanoparticles. [Edited on 6-12-2020 by mysteriusbhoice]

Quote: Originally posted by yobbo II

You have a chlorate cell not a perchlorate cell. mmo will not make perk. in any sensible fashion.

Then if current went low you probably don't have your buss bars or contacts copper plated

PbO2 doesn't like NaCl feed and will errode slightly producing PbO2 nanoparticles that give strong brown colour and they also form this weird cloudy mess with other impurities in the salt

Overall heres an example of my cell where im running pure recrystalized Chlorate only and it doesnt have brown or any sludge.
Electrodes are epoxy composite substrate PbO2 plated over with lead perchlorate so it can etch the polymer in areas and build a highly conductive B-PbO2 layer.
PbO2 doesnt like Chlorides in the cell and though it can tank them it will errode slightly until a Pb2+ ion equilibrium with chloride is reached leading to stoppage of errosion but an everpresent brown sludge.



Last pic is of copper plated buss bars which is a must for high current electrolysis.

[Edited on 7-12-2020 by mysteriusbhoice]



Lastly on pH control it only works well when you run past 60 Celsius! and also dont bother using HCl since its not steady!! use CaCl2 which is the better solution for automatic pH control at 6.8 via hydroxide precipitation onto cathode and bottom.
you cant just run NaCl on PbO2 worst is you added HCl which reacts with PbO2 rapidly especially when in a hot solution.
It will only take off a little but its still going to be noticeable since it will form a colloidal suspension.

[Edited on 7-12-2020 by mysteriusbhoice]

Quote: Originally posted by yobbo II

Sorry about that. A very small amount of some impurityor other in a cell can look like a lot of material sometimes. It can get 'fluffed' up and if taken out (the impurity that is) dried and weighed it can be a surprisingly small amount of stuff. Solid platinum anodes hold up well enough even if there is some chloride around. It's best to have pure chlorate in a perk. cell though. LD does not last for ever either. You can remove Ca by adding a sulphate or carbonate (carbonate is probabley best) at the end. I have heard of Calcium being blamed for pyro. mishaps somewhere or other. Yob

IF your LD anode is getting thin you can just save some NaClO4 and crank out your ion exchange electrolysis cell with lead anode and create a plating solution that goes into a membrane cell and your electrode can easily be re coated!
my perchlorate run btw is going well with my homemade epoxy PbO2 composite substrate PbO2 electrode at 170ma/cm^2.
positive test and day 3 cell appearance

yea it could be just impurities in the salt Ferrous silicate and exacerbated with your dirty HCl



[Edited on 8-12-2020 by mysteriusbhoice]

Quote: Originally posted by Download

I'm on my second run of my perchlorate cell. I load it up with 3.5L of saturated NaCl solution and add HCl daily to it to keep the pH between 6 and 7. Slowly a brown lightweight sludge forms. It does not settle well. Last time around I ignored it and filtered it off at the end (took two days to filter it though filter paper). Today, about half-way through a run, I saw the current had dropped by about half. I disconnected everything and gave all the terminals a good scrub with a wire brush to remove oxides, reassembled, and saw very little improvement. I'm not sure if the sludge is the culprit or no, but i decided to run the whole thing though my new filter funnel. It took one 250ml scoop of solution to get it clogged up despite a good vacuum. I gave up, rinsed it out and found the glass frit felt slimy, so I ran HCl and then 35% HNO3 through it which did not get rid of the slimyness. The small amount of sludge I scooped out was dried and I tried burning some which didn't do anything making me believe it's not a chlorate or perchlorate. I thought it might be an iron compounding going by the colour. I believe it's a polymer of some sort. My best guess is it's some sort of stabiliser added to the HCl. I heard from Explosions&Fire that here in Australia HCl contains some sort of iron compound for some reason which would fit the colour seen. Perhaps something that has reacted with Cl, ClO2 etc. Any ideas?

I got a similar precipitate in my cell after 100% conversion into perchlorate from fresh chlorate feed 600g. ran for 4 days at 170 and later 200ma/cm^2

edit:
NVM its not 100% conversion because it still turns yellow when heated strongly with HCl but its quite a lot of conversion
This brown thing I got is most likely PbO2 attached to some organic polymer probably from my electrode themselves since its a polymer composite electrode




[Edited on 8-12-2020 by mysteriusbhoice]

[Edited on 8-12-2020 by mysteriusbhoice]