Sciencemadness Discussion Board

N2O4 resistant material

Hydrazinium - 21-1-2011 at 12:18

Hello all,
I'm looking to find a material which can resist corrosion by N<sub>2</sub>O<sub>4</sub>, for usage in a hybrid rocket, but I can't find anything that seems to fit the role. It's going to be running at 5-10 atm and ~200C,
Any suggestions?

hissingnoise - 21-1-2011 at 12:48

Sounds interesting!
PVC should resist N2O4 - don't know about pressure, though . . .
Al, iron and SS may be passivated by exposure.
I had thought N2O was the oxidiser of choice for hybrids!
Just how would you get your hands on enough liquid N2O4?
And what fuel do you intend using?



not_important - 21-1-2011 at 12:50

Fluorocarbons such as Kalrez 1045


Old reference for nozzle materials:
Quote:
Title : Refractory Chamber Materials for N2O4/Amine Propellants.

Descriptive Note : Technical rept. Oct 70-Feb 73,

Corporate Author : MARQUARDT CORP VAN NUYS CALIF

Personal Author(s) : Campbell,John G.

Report Date : MAY 1973

Pagination or Media Count : 83

Abstract : Oxidation resistant materials suitable for passively cooled thrust chambers for N2O4 Amine propellants were evaluated by nozzle test firings at 400 psia to 600 psia. Thermal stress analysis was performed to establish designs capable of performing long duration, multiple restart duty cycles. A nozzle insert made of edge oriented washers of zirconium pyrocarbide and hafnium pyrocarbide experienced high erosion rates comparable to pyrolytic graphite washers. A pyrolytic graphite coated Carbitex nozzle experienced low erosion rates, about 1 mil/sec. The best erosion resistance was demonstrated by a zirconium diboride insert made of Material VIII (18,10) from Man Labs, Inc. This insert, in the form of two segments, was designed to resist thermal shock by free thermal expansion and by heat flux reduction through a preoxidized coating. This nozzle concept allows the use of materials formerly prohibited from rocket nozzle applications because of thermal stress sensitivity.


Hydrazinium - 21-1-2011 at 13:32

I was thinking about Aluminium, the poly-halocarbons also sound promising, especially as they could be used as an inner jacket to protect a pressure vessel. I am making the N<sub>2</sub>O<sub>4</sub> myself from the reaction of MnSO<sub>4</sub> and NaNO<sub>3</sub>. It will be pressurized with heating. I am thinking of using metalized paraffin as the fuel, high regression rate to maximize performance.

Hydrazinium - 21-1-2011 at 13:53

Either that or calcium nitrate decomposition to form the N<sub>2</sub>O<sub>4</sub>.

smuv - 21-1-2011 at 15:48

http://encyclopedia.airliquide.com/encyclopedia.asp?Language...

Look under the material compatibility heading.